When you get your PS5–if you’re lucky enough to find one–you’ll notice right away that its packaging is different from other consoles. This was a conscious decision by Sony to make the entire box recyclable, and it managed to do so without sacrificing protection.
In a post on the Sony Interactive Entertainment website, director of environment and technical compliance Kieren Mayers said that Sony has committed to eliminating plastic use in small product packaging by 2025 in an effort to cut down on ocean pollution. In the case of the PS5, Sony was able to do this by making fairly minor adjustments to the box design. In place of plastic trays are card inserts and “paper pulp cushion trays,” and the plastic cable ties we’ve seen for so long have been replaced by paper ones. If you opened up any PS5 accessories’ boxes, that change was made for those, too.
Instead of gluing hanger tabs for the outer portion of the packaging, folding techniques were used, and unnecessary plastic bags holding things like cables and manuals were removed. One feature of smaller boxes–plastic display windows–had to be eliminated outright, but we all know what a PS5 controller looks like.
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Source: Game Spot Mashup